Hiroshima Plant

Hiroshima Plant
Address: 3-1 Shinchi, Fuchu-cho, Aki-gun, Hiroshima, Japan
Operations started: March 1931
Major products: Passenger cars, trucks, engines, automobile manual transmissions
ISO14001 certification: June 2000
Site area (floorspace): 2,247,000 square meters (1,796,000 square meters)
- Atmospheric pollutants
| Atmospheric pollutants | Units | Regulation | Actual(max.) | |
|---|---|---|---|---|
| NOx | Boilers | ppm | 300 | 210 |
| 230 | 210 | |||
| 180 | 97 | |||
| 150 | 68 | |||
| Drying ovens | ppm | 250 | 140 | |
| 230 | 56 | |||
| Melting furnaces | ppm | 180 | 140 | |
| Diesel engines | ppm | 950 | 710 | |
| Heating furnaces | ppm | 200 | 61 | |
| 180 | 36 | |||
| 150 | 84 | |||
| 130 | 73 | |||
| Roasting furnaces | ppm | 220 | 47 | |
| Ash | Boilers | g/m3N | 0.30 | 0.04 |
| 0.25 | 0.14 | |||
| 0.20 | 0.01 | |||
| 0.10 | 0.0034 | |||
| Drying ovens | g/m3N | 0.40 | 0.0013 | |
| 0.35 | 0.0014 | |||
| 0.20 | 0.0022 | |||
| 0.15 | 0.0027 | |||
| Melting furnaces | g/m3N | 0.40 | 0.1 | |
| 0.20 | 0.1 | |||
| 0.10 | 0.0085 | |||
| Diesel engines | g/m3N | 0.10 | 0.018 | |
| Heating furnaces | g/m3N | 0.40 | 0.039 | |
| 0.25 | 0.095 | |||
| 0.20 | 0.043 | |||
| Roasting furnaces | g/m3N | 0.10 | ‹ 0.001 | |
| SOx | K-value regulation | - | 7 | 2.3 |
| VOC | Painting facilities | ppm | 700 | 465 |
| Washing facilities | ppm | 400 | 184 | |
- Water pollutants
Wastewater drainage to Enko River and Kaita Bay
| Water pollutants | Units | Regulation | Actual | ||
|---|---|---|---|---|---|
| Max. | Min. | Avg. | |||
| pH (freshwater) | - | 5.8 - 8.6 | 7.4 | 6.5 | 7 |
| pH (seawater) | - | 5.5 - 9.0 | 7.6 | 6.7 | 7 |
| BOD | mg/l | 120 | 4.4 | ND | ‹ 1.9 |
| COD | mg/l | 15 | 11.2 | 1 | 4.3 |
| SS | mg/l | 150 | 7 | ND | ‹ 2.9 |
| Oil | mg/l | 5 | 0.9 | ND | ‹ 0.5 |
| Copper | mg/l | 3 | 0.03 | ND | ‹ 0.01 |
| Fluorine (freshwater) | mg/l | 8 | 0.2 | ND | ‹ 0.1 |
| Fluorine (seawater) | mg/l | 15 | 4.3 | 0.3 | 1.9 |
| Zinc | mg/l | 5 | 1.9 | 0.01 | 0.43 |
| Soluble iron | mg/l | 10 | 0.1 | ND | ‹ 0.1 |
| Soluble manganese | mg/l | 10 | 0.9 | ND | ‹ 0.2 |
| Total nitrogen | mg/l | 60 | 16 | 1.7 | 6.2 |
| Total phosphorus | mg/l | 8 | 2.6 | ND | ‹ 0.34 |
| Coliform groups | colonies/cm3 | 3,000 | 1,600 | ND | ‹ 108 |
| Phenol | mg/l | 5 | 0.4 | ND | ‹ 0.03 |
| Chromium | mg/l | 2 | 0.02 | ND | ‹ 0.01 |
| Boric acid (freshwater) | mg/l | 10 | 0.43 | 0.22 | 0.33 |
| Boric acid (seawater) | mg/l | 230 | 1.7 | 0.13 | 1.05 |
| Ammonia, ammonium, nitrous acid and nitrous acid compounds | mg/l | 100 | 10 | 0.4 | 3.12 |
The following substances were not detected: cadmium, cyanogen, organic phosphorus, lead, hexavalent chromium, arsenic, mercury, alkyl mercury, PCB, trichloroethylene, tetrachloroethylene, dichloromethane, carbon tetrachloride, 1.2-dichloroethane, 1.1-dichloroethylene, cis 1.2-dichloroethylene, 1.1.1-trichloroethane, 1.1.2-trichloroethane, 1.3-dichloropropene, thiuram, simazine, thiobencarb, benzene, and selenium.
- PRTR (Pollution Release and Transfer Register)
(* indicates Class 1 Designated Chemical Substance of which 500 kg/year or more are handled)
(Other indications are of Class 1 Designated Chemical Substances of which 1000 kg/year or more are handled)
(Unit: kg/year)
| Substance No. |
Substance group | Amount handled |
Volume emitted | Amount consumed |
Amount disposed |
Amount transferred |
Recycled | |||
|---|---|---|---|---|---|---|---|---|---|---|
| Air | Water | Soil | Total | Waste product |
||||||
| 1 | Water-soluble zinc compounds |
19,809 | 0 | 274 | 0 | 274 | 15,958 | 0 | 3,577 | 0 |
| 29 | 4,4'- isopropylidenediphenol |
3,200 | 0 | 0 | 0 | 0 | 0 | 3,200 | 0 | 0 |
| 30 | Polymer of 4,4'- isopropylidenediphenol and 1-chloro-2,3- epoxypropane (in liquid state only) |
5,015 | 0 | 0 | 0 | 0 | 5,015 | 0 | 0 | 0 |
| 40 | Ethyl benzene | 192,188 | 106,784 | 0 | 0 | 106,784 | 43,201 | 40,110 | 0 | 2,093 |
| 43 | Ethylene glycol | 1,628,586 | 10 | 0 | 0 | 10 | 1,628,576 | 0 | 0 | 0 |
| 63 | Xylene | 834,816 | 350,264 | 0 | 0 | 350,264 | 198,556 | 179,610 | 0 | 106,386 |
| 68 | Chromium and trivalent chromium compounds |
75,694 | 0 | 0 | 0 | 0 | 72,852 | 0 | 2,830 | 12 |
| 69* | Hexavalent chromium compounds |
6,917 | 0 | 0 | 0 | 0 | 4,087 | 2,830 | 0 | 0 |
| 198 | 1,3,5,7- tetraazetoricyclo [3.3.1.13.7] decane |
129,223 | 0 | 0 | 0 | 0 | 0 | 129,223 | 0 | 0 |
| 224 | 1,3,5- trimethylbenzene |
65,997 | 25,948 | 0 | 0 | 25,948 | 13,061 | 14,409 | 0 | 12,579 |
| 227 | Toluene | 1,205,107 | 326,673 | 0 | 0 | 326,673 | 467,439 | 393,592 | 0 | 17,403 |
| 231 | Nickel | 6,039 | 0 | 0 | 0 | 0 | 6,030 | 0 | 0 | 9 |
| 232* | Nickel compounds |
3,049 | 0 | 369 | 0 | 369 | 1,048 | 0 | 1,632 | 0 |
| 253 | Hydrazine | 1,066 | 0 | 0 | 0 | 0 | 0 | 1,066 | 0 | 0 |
| 266 | Phenol | 717,979 | 17 | 21 | 0 | 38 | 0 | 717,941 | 0 | 0 |
| 272 | Bis (2-ethylhexyl) phthalate |
8,032 | 0 | 0 | 0 | 0 | 7,791 | 241 | 0 | 0 |
| 283 | Hydrogen fluoride and its water- soluble salts |
4,489 | 0 | 718 | 0 | 718 | 0 | 0 | 3,771 | 0 |
| 299* | Benzene | 30,048 | 38 | 0 | 0 | 38 | 18,404 | 11,606 | 0 | 0 |
| 310 | Formaldehyde | 270,142 | 2,749 | 0 | 0 | 2,749 | 0 | 267,393 | 0 | 0 |
| 311 | Manganese and its compounds |
393,057 | 0 | 281 | 0 | 281 | 391,183 | 0 | 1,557 | 36 |
| 346 | Molybdenum and its compounds |
5,088 | 0 | 0 | 0 | 0 | 2,874 | 0 | 109 | 2,105 |
| Total | 5,605,541 | 812,483 | 1,663 | 0 | 814,146 | 2,876,075 | 1,761,221 | 13,476 | 140,623 | |
Miyoshi Office (including plant)

Miyoshi Office
Address: 551-1 Higashi-sakaya-cho, Miyoshi-shi, Hiroshima, Japan
Operations started: May, 1974
Major products: Engines
ISO14001 certification: ISO14001 certification: June 2000
Site area (floorspace): 1,667,000 square meters (64,000 square meters)
- Atmospheric pollutants
| Atmospheric pollutants | Units | Regulation | Actual (max.) | |
|---|---|---|---|---|
| NOx | Boilers | ppm | 250 | 180 |
| Diesel engines | ppm | 950 | 640 | |
| Ash | Boilers | g/m3N | 0.30 | 0.11 |
| Diesel engines | g/m3N | 0.10 | 0.06 | |
| SOx | K-value regulation | - | 17.5 | 1.5 |
- Water pollutants
Wastewater drainage to Basen River
| Water pollutants | Units | Regulation | Actual | ||
|---|---|---|---|---|---|
| Max. | Min. | Avg. | |||
| pH | - | 5.8~8.6 | 7.7 | 7 | 7.4 |
| BOD | mg/l | 70 | 6 | 1 | 2.6 |
| SS | mg/l | 70 | 4.5 | 0.6 | 2.4 |
| Oil | mg/l | 5 | ND | ND | ND |
| Fluorin | mg/l | 8 | 0.3 | 0.3 | 0.3 |
| Soluble manganese | mg/l | 10 | 0.3 | ND | ‹ 0.2 |
| Total nitrogen | mg/l | 60 | 0.4 | 0.4 | 0.4 |
| Total phosphorus | mg/l | 8 | 0.01 | 0.01 | 0.01 |
| Coliform groups | colonies/cm3 | 3,000 | 142 | ND | 29 |
| Boric acid | mg/l | 10 | 0.03 | 0.03 | 0.03 |
| Ammonia, ammonium, nitrous acid and nitrous acid compounds | mg/l | 100 | 0.9 | 0.9 | 0.9 |
| Lead | mg/l | 0.1 | 0.02 | ND | ‹ 0.01 |
The following substances were not detected: cadmium, cyanogen, organic phosphorus, hexavalent chromium, arsenic, mercury, alkyl mercury, PCB, trichloroethylene, tetrachloroethylene, dichloromethane, carbon tetrachloride, 1.2-dichloroethane, 1.1-dichloroethylene, cis 1.2-dichloroethylene, 1.1.1-trichloroethane, 1.1.2-trichloroethane, 1.3-dichloropropene, thiuram, simazine, thiobencarb, benzene, selenium, phenol, zinc, soluble iron, copper and chromium.
- PRTR (Pollution Release and Transfer Register)
(* indicates Class 1 Designated Chemical Substance of which 500 kg/year or more are handled)
(Other indications are of Class 1 Designated Chemical Substances of which 1000 kg/year or more are handled)
(Unit: kg/year)
| Substance No. |
Substance group | Amount handled |
Volume emitted | Amount consumed |
Amount disposed |
Amount transferred |
Recycled | |||
|---|---|---|---|---|---|---|---|---|---|---|
| Air | Water | Soil | Total | Waste product |
||||||
| 40 | Ethyl benzene | 8,257 | 0.96 | 0 | 0 | 0.96 | 0 | 8,256 | 0 | 0 |
| 63 | Xylene | 37,870 | 3.9 | 0 | 0 | 3.9 | 0 | 37,866 | 0 | 0 |
| 224 | 1,3,5-trimethylbenzene | 3,178 | 0.11 | 0 | 0 | 0.11 | 0 | 3,178 | 0 | 0 |
| 227 | Toluene | 97,196 | 35 | 0 | 0 | 35 | 0 | 97,161 | 0 | 0 |
| 299* | Benzene | 3,262 | 4.1 | 0 | 0 | 4.1 | 0 | 3,258 | 0 | 0 |
| Total | 149,763 | 44 | 0 | 0 | 44 | 0 | 149,719 | 0 | 0 | |


